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Fourteen duplex U-bend bundles, one demanding spec.

Metalforms Ltd. needed 14 duplex stainless U-bend bundles for a Motiva chemical plant retube, with difficult testing, bending, and annealing requirements. Ameritube managed raw material traceability, supplier qualification, bending, heat treatment, inspection, third-party testing, and the final quality documentation.

Why this project mattered

The bundle design required tight control over bend geometry, heat treatment, hardness, corrosion resistance, and nondestructive testing. Ameritube managed the commercial and technical supply chain and delivered a completed package ready for customer review and plant installation planning.

What was managed

Requirement Execution and documentation
Material SA789 S31803 / S32205 duplex stainless tubing
Bending and geometry U-bend bundles produced to the bend schedule and dimensional requirements
Heat treatment Solution annealing, and electric resistance stress relief of selected U-bends and tangent lengths
NDE and pressure testing Eddy current per SA-789, hydrostatic records
Metallurgical testing ASTM A923 Method A and C, ferric chloride corrosion test, tensile, flaring, flattening, and hardness checks
Documentation Raw and final MTRs, PMI, dimensional inspection, heat treatment records, and the assembled quality package

The result

Fourteen bundles delivered with a complete quality package: A923 and corrosion results, PMI, dimensional, hydrostatic, and heat treatment records, ready for the customer's review and the plant's installation planning.

Quote duplex or stainless tube